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Plate Heat Exchanger

Alfa Laval Gasketed Plate-and-Frame Series

Alfa Laval doesn't do average. Whether it's the multi-purpose Industrial range; the Semi-Welded range for refrigeration and exacting processes; the Hygienic range for food, beverage and pharma; or the Specialized range for condensation, evaporation and fibrous media — you buy into reduced cost of ownership, increased efficiency and maximum safety.

Industrial Semi-Welded Hygienic Specialized
Highest Thermal Efficiency

Close temperature approach and maximum heat recovery from corrugated plate design.

Ultra-Compact Design

Up to 5× smaller footprint vs. shell-and-tube; easy to service and maintain.

Maximum Uptime

Less fouling, stress, wear and corrosion — engineered for continuous operation.

Fully Flexible Duty

Add or remove plates to adapt instantly to changed process requirements.

Pan-India Delivery Installation Support OEM Warranty

Gasketed Plate Heat Exchangers — Engineered for Excellence

Gasketed plate heat exchangers optimize heat transfer through large surfaces of precision-corrugated plates, drawing thermal energy from one fluid stream to another with industry-leading efficiency. The high-turbulence channel geometry not only maximizes the overall heat-transfer coefficient but also significantly reduces fouling rates, keeping the unit productive for longer.

The result: an investment offering the most attractive Total Cost of Ownership (TCO) over the full product lifetime. Combined with Alfa Laval's energy-saving capabilities, you get lower operating costs and a minimal environmental footprint — backed by R S Industrial's expert commissioning, genuine gaskets, and periodic service audits.

High Heat Recovery

Corrugated plate geometry creates intense turbulence, delivering heat-transfer coefficients 3–5× higher than shell-and-tube designs.

Compact Footprint

Requires up to 80% less floor space. Easy to open, inspect, and clean — minimising maintenance downtime.

Energy & Cost Savings

Close temperature approach enables maximum heat recovery, cutting energy bills and reducing the plant's carbon footprint.

Scalable by Design

Add or remove plate packs to instantly adapt capacity as production volumes change — zero capital expenditure on a new unit.

Durable & Reliable

Premium stainless steel plates (AISI 304 / 316L) and EPDM, NBR, or high-temp HNBR gaskets for maximum chemical compatibility.

Hygienic Options

Fully cleanable-in-place (CIP) hygienic models meeting 3-A and EHEDG standards for food, beverage, and pharmaceutical lines.

Technical Specifications

Typical performance parameters for the Alfa Laval Industrial & TS45 ranges. *Exact values vary by model, plate count, and process duty — contact our engineers for a detailed selection.

Alfa Laval Plate Heat Exchanger Technical Specifications
Product Range Industrial | Semi-Welded | Hygienic | Specialized
Plate Material AISI 304 SS / AISI 316L SS / Titanium / SMO 254
Gasket Materials NBR, EPDM, HNBR, Neoprene, Viton (FKM)
Design Pressure Up to 25 bar (standard); up to 40 bar (semi-welded)
Design Temperature –35 °C to +185 °C (depending on gasket & plate material)
Flow Capacity 0.05 m³/h to 3,600 m³/h (model-dependent)
Heat Transfer Area 0.02 m² to 2,200 m² per unit
Number of Plates 3 to 700+ plates per frame
Connection Sizes DN15 to DN500 (flanged, clamp, or threaded)
Frame Construction Carbon steel (epoxy-painted) or stainless steel
Certifications PED 2014/68/EU, ASME Section VIII, 3-A, EHEDG
Cleaning Method CIP (clean-in-place) or manual plate cleaning

Industries & Applications

Alfa Laval Gasketed PHEs serve a vast spectrum of industries wherever efficient heat transfer is critical.

HVAC & Building Services

  • District heating and cooling circuits
  • Chiller/condenser water heat recovery
  • Free-cooling systems
  • Domestic hot water generation

Chemical & Petrochemical

  • Process fluid heating and cooling
  • Reactor temperature control
  • Solvent recovery and condensation
  • Acid and alkali services (titanium plates)

Food, Beverage & Dairy

  • Milk pasteurisation and UHT treatment
  • Beer, wine, and juice cooling
  • Edible oil and fat processing
  • CIP-compatible hygienic heating

Pharmaceutical & Biotech

  • Sterile product heating and cooling
  • WFI (water for injection) generation
  • Fermentation temperature control
  • API process heat exchange

Refrigeration & Industrial Cooling

  • Ammonia and CO₂ refrigerant circuits
  • Glycol chilling loops
  • Evaporators and condensers
  • Data centre free-cooling

Power & General Industry

  • Lube oil and seal water cooling
  • Transformer oil cooling
  • Compressor after-cooling
  • Waste heat recovery systems

How a Gasketed Plate Heat Exchanger Works

A Gasketed Plate-and-Frame Heat Exchanger transfers heat between two fluid streams without mixing them. Precision-pressed, corrugated metal plates are clamped together in a frame, with rubber gaskets sealing each channel and directing the fluids into alternating hot and cold passes.

1
Fluid Entry

Hot and cold process fluids enter through the port connections and are directed into alternating channels by the gasket geometry.

2
Counter-Current Flow

Fluids flow in opposite directions (counter-current) between corrugated plates, creating the smallest possible temperature difference.

3
High-Turbulence Transfer

The chevron-pattern corrugations generate intense turbulence, maximising the heat-transfer coefficient and minimising fouling.

4
Fluid Exit

Thermally exchanged fluids exit through separate outlet ports — completely isolated, no cross-contamination, ready for next process stage.

Why Corrugated Plates Make a Difference

The precisely engineered chevron corrugation angle (typically 30°–65°) controls the balance between thermal performance and pressure drop. Higher angles produce greater turbulence and heat transfer; shallower angles reduce pressure drop for viscous or sensitive fluids. Alfa Laval optimises this geometry for every application — so you always get the ideal balance of efficiency and operating cost.

Our Industrial Products

Genuine Alfa Laval & partner brand equipment with comprehensive after-sales support